Mercury Outboard Prop Shaft End Play

No noticeable up down or left right movement. We offer the most-complete line of outboard power, for fishing boats and speed boats, for pontoons and tenders, for work and for play. OMC Sterndrive Application. *Flexibility - to accommodate shaft deflections and "End Play" *No period maintenance *Long Life. It is often necessary to repair or replace your propeller, Wholesale Marine has the Mercury propellers and parts in stock and ready to ship. outboard motors, rebuilt outboards, rebuilt motors, outboards, johnson, evinrude, mercury, mariner, yamaha, suzuki. Includes shaft end play washer assortment for proper end play shimming during installation. Obtain shifter shaft sleeve remover/installer tool pro-vided in kit (Part No. Your vehicle's U-joint may eventually wear at connecting points to the driveshaft. Mercury Outboards – Durable. Loose wheel bearings cause chatter which is evidenced on claw washer scoring. Now the cross shaft is reinserted and the axle can no longer move in or out except for its appropriate end play. Motorcycle, ATV & UTV Parts; Remote Control Box; Engines For Boats; Gas Tanks for Boats. 4) Backlash or end-play 5) Stays locked in gear 6) Leaks 7) Hard shifting 8) Premature bearing failure III. With the cross shaft removed, the axle is inserted into the side gear. Align the splines of the propeller with the splines on the shaft and slide the propeller into place on the outer shaft. Open passenger car, either with transverse or longitudinal seats. 222 or 226, or with transverse rollers between the bogie and frame. Replace shaft, boots, and universal joints B. 00) 1966 evinrude 18 hp prop 9x10 RM Auctions to sell the world's oldest working vehicle in October , , , , , Mercury Outboard motors are known for reliable, efficient power at an affordable price. The minimum vacuum developed by the engine, at idle, should be no less than 18"hg. Make sure you check the crank end play as well. General Q & A - Bravo Prop Shaft Play - Ok Im geting a lot here I have the big spaner nut tool I made it ,the hose clamp with the flag ,makin it tonight Im not understanding the last tool much yet. Do Not use the. The shaft bearing had. Please use our Propeller Guide to narrow your Mercury propeller options to your specific Mercury outboard engine. I push forward on the prop while on the shaft and can be pushed forward 1/16th and springs back out 1/16th inch. View, print and download for free: JEEP GRAND CHEROKEE 2003 WJ / 2. 160 old nuts and the. This motor is hard to start and will only run for a short time by using full choke. OUR OUTBOARDS. END of problem!! I have done my SD50 in this fashion a year ago, and all is still 100%. I do have a manual just never read it Im a guy you know. Verado engines boast advanced engineering and refined operation for boat owners who refuse to compromise. 125") ) on the prop shaft. View, print and download for free: JEEP GRAND CHEROKEE 2003 WJ / 2. next, make sure the prop is in good condition. Lookup propellers for 50 HP Mercury outboards by model & year, and buy from our large online inventory. While inspecting a prospective boat to buy ,I found play in the prop shaft while pushing and pulling (front ot back ) on prop. Push-in on the cable end until resistance is felt. Replace shaft, boots, and universal joints B. Part #s 032020, 032021, 47670A10, & 47922A10. Click "Download" to get the full free document, or view any other Cherokee PDF totally free. Position remote control into neutral. We support businesses of all sizes: Not a business? Find a local Dealer. C heck your U-joints for proper alignment. 3L 4WD, Supplied With Optional Heavy Duty Thermoplastic Outboard Boot. The Mercury 50 hp outboard is capable of producing 5,500 to 6,000 rpm. If this bearing is not held tight, it tends to wear into the shaft and thrust washer which increases end-play. - ammendment limit of main shaft end play - 0. If the prop shaft itself is moving this play is governed by the shims that set the backlash of the pinion and drive gears. In 1999 Johnson produced the Johnson 9. A boat propeller is like tires on a car, if your tires are flat you are not going to go very far, if your propeller is not functioning properly, your boat will not go far either. ) - counter shaft end play - 0. Gear lash = 0. Commonly used on Wellcraft Boats, but may be used on other boats. (14 mm) Or Less b - Propeller Shaft - Maintain Pressure If play is 9/16 in (14 mm) or less: No further attention to drive unit is needed. Page 55 MAINTENANCE ob00579 Coat the propeller shaft with Quicksilver or Mercury Precision Lubricants Anti-Corrosion Grease or 2-4-C with Teflon. Best Prices & Best Selection of Mercury Outboards - Free Shipping, Authorized Dealer, 20 years experience sales and service. A new sleeve and impeller usually requires 4 or 5 shims for me. I called Mercury and they said [a lot of play between the propeller and the propeller shaft] is normal. Contains step-by-step instructions in high detail. The prop should not slide back and forth on the prop shaft. One inch prop shafts for 2. 03 mm) resolution is required. Obtain shifter shaft sleeve remover/installer tool pro-vided in kit (Part No. If play is more than 9/16 in. 5 flex shaft outboard: allterraing: Racing Boats - Internal Combustion: 2: Mar 29, 2011 09:21 PM: Question: Flex Shaft End Play: RG-sailor: Racing Boats - Electric: 5: Mar 22, 2011 07:16 AM: Wanted: flex. 005\"An indicator with 0. This demo was done on a 250 proXS Mercury outboard. The certified marine technicians of Boat Propeller Warehouse will help you get the propeller you need, at a price you'll love!. With the cross shaft removed, the axle is inserted into the side gear. If not, adjust the barrel closer to the engine shift lever. Outboard Propeller Lower Unit Gearcase Shaft. To confirm, measure the shaft in different places. It never happens in the driveway. Jun 25, 2013 · I bought this outboard motor from the Santa Monica Yacht club which was raising money for a charity. The 727 slip yoke may be listed as a 29 spline or 29/30 when in fact it is has a 30 spline output shaft on the transmission. Health Details: Mercury Debuts All-New 75 HP, 90 HP, and 115 HP FourStroke Outboards These 2. Inspect propellers for dings, dents and damage; Check size of propellers; Check size of shaft; Check rudders for end play; Check cutlass bearings for end play; Inspect struts; Inspect depth and speed transducers; Inspect all outdrives, jet drives, pod drives, Arneson drives and outboard motors; Inspect and test all jet skis and dinghies. Plus, a choice of gearcases offer greater flexibility for matching performance to hull type. Prop Shaft End Play I purchased two 116 upper and lower units last spring. Main shaft for 1st/Reverse gear has a helical angle pitched to the left or right. End-play measured at about. Health Details: Mercury Debuts All-New 75 HP, 90 HP, and 115 HP FourStroke. We looked at remanufactured lower units, but they cost $2,240. 250" from the end. Gear lash = 0. New Mercury Outboard Motors For Sale | Mercury Boat Motors For Sale | Mercury Outboards | Mercury Boat Motors | Mercury Marine Engines For Sale. ) Balance shaft sprocket bolt: 28 N-m (250 in. Be sure the rotor is properly centered end-to-end in the motor. If the backlash is set properly, and there is no excessive wear on the propshaft or reverse gear thrust washer, then I think you are okay. CAUTION Caution: In order to reduce the chance of personal injury and/or property damage, carefully observe the instructions that follow. Make sure to rotate the 1. File a small amount, check the gap in the respective bore, and then file more as necessary. The best part is. end YokeS NEAPCO provides extensive coverage of outboard, mid-ship, transmission, differential, and constant velocity-style end yokes. End-play setting on NEMA frame vertical motors with the thrust bearing at the lower end of the motor is accomplished by the use of shims on the outboard side of the upper guide bearing. 3L 4WD, Supplied With Optional Heavy Duty Thermoplastic Outboard Boot; 2004 Chevrolet Avalanche 1500 Z71 8 Cyl 5. Health Details: Starting July 2019 Mercury Marine implemented a policy that requires all factory authorized dealers to set a minimum selling price for Mercury Outboards. How to remove a prop and check for damage to drive shaft and seals. Answer: You need to cut it off without damaging the shaft. I tested my switch contacts with the motor fully assembled. Take a file or lipstick and make a mark a line on the shaft of the bow side of the prop. 3, wedge cavity 44, in alternative embodiments, includes dampening means 45, which dampen both the impact and the sound caused by the contact of wedge cavity 44 upon strut 12. Used Mercury 9. I called Mercury and they said [a lot of play between the propeller and the propeller shaft] is normal. Motorcycle, ATV & UTV Parts; Remote Control Box; Engines For Boats; Gas Tanks for Boats. Remove the threaded rod. If less than. mercury 4 stroke 115. If end play is OK, reinstall clutch cover. )(4-stroke) gear housing, propeller shaft - 1. iT IS NORMAL TO HAVE A SLIGHT PLAY OF 1/16. years 1980 to 1998 We stock most seal kit years 1966 to 1998 with 20 to 35 hp. The basic of mechanical seal type follows: Single spring pump seals: Utilize a single spring coiled in a right of left hand design to accommodate left and right hand turning pumps. Propshaft endplay is a byproduct of the location of the gears. Teflon lines are useless, just remove the shaft after each run or every couple of runs, wipe it dry with a clean cloth, then smear grease over the shaft and i then use a syringe to apply grease into the end i will insert the shaft into. 5 sportmaster can now contact me to buy one This is a prop shaft that with our spacer is a bolt right in deal with no shimming or end play problems at all. Mercury Outboards – Durable. 001 TIGHTENING TORQUES (AU Values in Inch Pounds) Connecting Rod 60-66 60-66 Crankixtse Halves 60^80 60-80 Cylinder Head 60-80 60-80 Exhaujst Cover 24-36 24-36 Hywheel Nut 480-540 480-540 Intake Manifold 24-36 24-36 Spark Plug 240-246 240-246. Shift outboard into gear a few times to activate the throttle linkage. V-Twin Motor Shop mainshaft gear cluster kit includes the assembled mainshaft and washer assortment. ; more than that will result in failure. 1-liter series outboards are lightweight, compact, powerful, thrifty and quiet. I looked at the gaps. Slowly rotate the shaft to look for runout, and measure the amount. 86 Available to order: Usually ships within 10 days. Propeller shaft runout J K L : Refer to DLN-113, "Propeller Shaft Runout". Good Mercury Outboard Props should allow the outboard motor to reach the very top of its RPM Range, red line, with one person in the boat and a full tank of gas. R M AdobeUCSr I f I f Diagram I Z vDC 8ATTERY BATTERY RETURN STMlr SOL 256 Iv PRrHArfR AL UfL 29ALARM 0 P SoW A i9WT SW VIW 0QIES JN243R ReSPONS81lTr 256 AN ON MUST 81 IN noIS lINe TO DISCONNEcr TIE 200AfEIG200NCr F WHEN EAIIINr HE 80ATL VOLT Esei ENGIIVE J TAIZTERS 206 To bue170N OOiVIDUAL CeANKIf siCOOSASWlrCl WITH CONTiNuouS AF VDe WIL IVOiVNlAUY SERVE. Every Verado feature is designed to deliver the ultimate, most satisfying on-water experience. It has a small magnet on the end of it. | 500,600,700 series: 98-6-5: Industrie Aero. Using a 30 ounce brass hammer (minimum), tap the end of the remover with light blows until the shifter shaft sleeve. With the cross shaft removed, the axle is inserted into the side gear. Mercury Propellers. Continue to tighten until propeller shaft requires 3 lbs force to rotate. Twist the little wire piece to lock the allen in. In my experience the propshaft endplay varies quite a bit. Re: Prop shaft end play? A Joe Reeves or F-R will have to chime in but my 77 15hp Rude and 87 150 johny both have that much play in them with no problems ever; I would think there has to be some movement in them. 86 Available to order: Usually ships within 10 days. Haven't seen very many bushings go south and if it. Metal "powder" is ok, but any type of slivers of shavings are not good. When we replaced the prop, we could see it had some wobble from a bent propshaft. (FourStroke 13 Spline) THE PROP FINDER SITE Boat Engine Brands » Mercury Models » Mercury 60HP FourStroke (13 Spline) Solas then Rubex brand charts displayed. ) Shift and Throttle Cable 3. 9 High Thrust, which offers a two-cylinder, four-stroke engine. years 1980 to 1998 We stock most seal kit years 1966 to 1998 with 20 to 35 hp. Alternatively, I designed and patented a spring-loaded motor mount which attaches to the boat transom so that the outboard motor will automatically lower about. Shift outboard into gear a few times to activate the throttle linkage. On Mercury outboards, a ratcheting noise from the lower unit when you quickly back off the throttle (still in gear) is normal. Mercury Outboard Motors Price Health. Type of Drive 1) Hotchkiss 2) Four wheel 3) Front wheel drive half shafts a. Outboard Propeller Lower Unit Gearcase Shaft. It seems there was some kind of hydro lock why there was tension while turning the prop and no lash. Slide the forward thrust hub onto the outer propeller shaft with the tapered end of the hub facing aft. CHAPTER TEN, AUTOMATIC REWIND STARTERS Bendix starter, Overhead starter, Adjustment. The prices here are the prices established by Mercury. Got all the way to the end, pulled the prop to check for line and noticed the prop shaft moved about an 1/8 inch from front to back (not side to. Re: Prop shaft end play? A Joe Reeves or F-R will have to chime in but my 77 15hp Rude and 87 150 johny both have that much play in them with no problems ever; I would think there has to be some movement in them. Good Mercury Outboard Props should allow the outboard motor to reach the very top of its RPM Range, red line, with one person in the boat and a full. We support businesses of all sizes: Not a business? Find a local Dealer. Mercury Outboard Motors Price Health. Verado engines boast advanced engineering and refined operation for boat owners who refuse to compromise. The design allows tighter tolerances resulting in reduced end play. 8 HP outboards with 8 splines. Mercury Mariner Force Prop Shaft Seal 26-98283 Outboard Lower Units Johnson Evinrude 10-15 HP Gearcase 15" Short. Yamaha Outboard Motors Rigging Guide 2012 - Free ebook download as PDF File (. The prop should not slide back and forth on the prop shaft. Buy Discounted Mercury outboard parts and Mariner outboard motor Parts. Health Details: Mercury Debuts All-New 75 HP, 90 HP, and 115 HP FourStroke Outboards These 2. Propeller to Boat Application. Adjust the allen screw so the slide has no end play BUT will still spin freely on the core. The space is found on the slip yoke but is not found on the output shaft of the transmission or transfer case. A larger carburetor and. Best Prices & Best Selection of Mercury Outboards - Free Shipping, Authorized Dealer, 20 years experience sales and service. Piston Pin—Diametral Clearance In Rod 0. If you use the outboard and try to minimize shifting from forward to reverse you can get away with it until you have time to set the end play correctly. Contains step-by-step instructions in high detail. Outboard Motors. Lookup propellers for 50 HP Mercury outboards by model & year, and buy from our large online inventory. MERCURY MAERCRUISER DRIVE SHAFT ADAPTOR TOOL 91-61077 91-61077T OEM. Propeller rattle noises are a well-known problem with Mercury propellers that use the FLO-TORQ II hub kit. 90-818177--3 APRIL 2001 Page 1C-37 TROUBLESHOOTING SERVICE MANUAL NUMBER 14. If you have any end play(you should have a little) it will be taken up and cushioned by the silicone tube washer, any oil in the system will work its way down to make the joint. Place cams on shafts with a washer under the spindle nut to take the place of the steady plate. Replace shaft, boots, and universal joints B. 9 (4‑Stroke) Model Year 2005 and newer 12 Tooth Spline Standard Gearcase Only. Prop and controls are not included unless pictured. Generally, short shaft outboards are 15 inches, long shaft outboards are 20 inches, and extra-long outboards are 25 inches. Gear lash = 0. The props are contra rotating, and the port rotates clockwise. Checking steps (1) Tilt the outboard all the way up and lock it with the tilt stop levers 1. PROPELLER SHAFT OIL SEAL MERCURY MARINER OUTBOARD 4HP 5HP 6HP 4STR 26-16130. Go up in propeller pitch to reduce top end RPMs and increase boat speed. " That took care of it. The motors just hit 1000 hours, and the port motor decided to lose traction with the shaft splines on. Buy SEI Marine Products-Compatible with - Mercury Mariner Force Propshaft Seal 26-70080 50-150 HP 2 Stroke 4 Stroke 1987+ OD 1. Outboard Propeller Lower Unit Gearcase Shaft. Install yoke with Installer C-3718 and Yoke Holder 6719. Mercury/Mariner 2. I did get to see the gears and one of the teeth had a nice chunk taken out of it. We offer the most-complete line of outboard power, for fishing boats and speed boats, for pontoons and tenders, for work and for play. 1) Put the Thrust Washer (#81013340) on propeller shaft just as it came off. (2) Remove the reservoir cap 2 and check the fluid level. The most important tool in your tool box may be your Clymer manual, get one today. If a set screw collar is used, be sure to install a heat-treated washer between the collar and housing to prevent the collar from wearing against the rough casting inside the housing. Note that in Nos. E-commerce shopping is the safest method of shopping right now during the COVID-19 situation. Health Details: Mercury Marine Outboard Model & Price Lookup. Mileage 66,826 Service Date 2/3/2021 Services Performed – Inspect disk brake pads, front and/or rear – Inspect rear brake shoes if applicable – Inspect rotors for scoring – Inspect cylinder/boot for leaks – Inspect calipers – Inspect pad retainer condition – Inspect anti-rattle springs in bushings – Inspect wheel bearing end play – Inspect wheel […]. Propeller to Boat Application. Of course, when reversing, the opposite would happen, and here's the thing - after trying to minimise the end-play earlier, a test in the bath initially seemed successful, but after going into reverse, water started to come in. Motorcycle, ATV & UTV Parts; Remote Control Box; Engines For Boats; Gas Tanks for Boats. Good Mercury Outboard Props should allow the outboard motor to reach the very top of its RPM Range, red line, with one person in the boat and a full tank of gas. Every Verado feature is designed to deliver the ultimate, most satisfying on-water experience. My question is should I shim the bearing. Make sure to rotate the 1. Every Verado feature is designed to deliver the ultimate, most satisfying on-water experience. This little hump can lead to contact between the bearing and the crank journal. 5 flex shaft outboard: allterraing: Racing Boats - Internal Combustion: 2: Mar 29, 2011 09:21 PM: Question: Flex Shaft End Play: RG-sailor: Racing Boats - Electric: 5: Mar 22, 2011 07:16 AM: Wanted: flex. Evinrude/Johnson Outboard Application. Best Prices & Best Selection of Mercury Outboards - Free Shipping, Authorized Dealer, 20 years experience sales and service. Page 10: Shift And Throttle Cable 40-50 Hp (3-Cyl. Honda Outboard Application Charts. Parker is the global leader in motion and control technologies. If not, adjust the barrel closer to the engine shift lever. Most crankshaft seals are made of rubber and metal and are round in shape. Complete the assembly by meshing the propeller shaft with the pinion shaft so that the lock pins line up. View, print and download for free: JEEP GRAND CHEROKEE 2003 WJ / 2. The cradles on the front IFS & rear IRS are exactly the same as the older ones. Verado engines boast advanced engineering and refined operation for boat owners who refuse to compromise. Apply a liberal amount of one of the following lubricants to the inner and outer propeller shafts. Take a file or lipstick and make a mark a line on the shaft of the bow side of the prop. The displacement for the pistons is 19. If it's a Merc prop with the standard hub then it should have no play. 115‑250 HP VMAX SHO 4-stroke outboards using a two piece thrust washer. These have the features that have made Yamaha cables the ones knowledgeable boat riggers prefer, with an important additional feature: an ultra-low friction splined inner core. mercury 4 stroke 115. Page 10: Shift And Throttle Cable 40-50 Hp (3-Cyl. 1972 - 1990. Prop seats solid, no play. We are not a small hole in the wall outboard repair shop, we are an authorized dealer & service center that will also be your personal sidekick for any Mercury, Yamaha or Suzuki warranty claims! If you bring your boat in for service and we end up noticing anything that the manufacturer could be held responsible for, we will make sure that the. The design allows tighter tolerances resulting in reduced end play. 5 sportmaster can now contact me to buy one This is a prop shaft that with our spacer is a bolt right in deal with no shimming or end play problems at all. Most crankshaft seals are made of rubber and metal and are round in shape. IF you over tighten the allen screw then the drive wont shift right. Commonly used on Wellcraft Boats, but may be used on other boats. I think OMC had some bad castings on the lower units causing an alignment problem. d) The most convenient vacuum source for the booster is the engine intake manifold. Propeller rattle noises are a well-known problem with Mercury propellers that use the FLO-TORQ II hub kit. so, you need to measure the prop shaft height. Outboard has 276 hours on it. Boat part number 1064691 is a new 26 foot Yamaha Outboards Premier II Teleflex universal style shift / throttle cable, part number 3851054-1. Getting the correct pitch on your Mercury Prop is important. Used Mercury 9. The ratchet engages the selected gear to drive the prop shaft. If this bearing is not held tight, it tends to wear into the shaft and thrust washer which increases end-play. being under or over propped) or you may simply want to gain better fuel economy. If it is a inboard-outboard or just an outboard then it will have a little play in and out. Verado engines boast advanced engineering and refined operation for boat owners who refuse to compromise. If there is play as in when you spin the prop there is noticable wobble then you probably have a bent shaft and need to have it looked at. Bevelled edge rings offer only rigid end-play take-up because the ring installs to the point where all tolerances are taken up and then locks into place. 8 HP outboards with 8 splines. 003" and the spec is between. Push-in on the cable end until resistance is felt. A standard rotation unit has between 1/16 to 1/8 of an inch of in & out end play. Thanks Tom D. Apply a liberal amount of one of the following lubricants to the inner and outer propeller shafts. Mercury Outboard Motors Price Health. At the stern they all mount the same, cable screws on to the tube on the transom plate. Take a file or lipstick and make a mark a line on the shaft of the bow side of the prop. Gearcase: Solas Amita 3: Aluminum - Exclusive squeeze cast. Health Details: Mercury Debuts All-New 75 HP, 90 HP, and 115 HP FourStroke. )(4-stroke) gear housing, propeller shaft - 1. MerCruiser Sterndrive Application Charts. Uses stock Pinto / Mustang II geometry so there is no bump steer. Thread the allen set screw into the slide until it JUST BARELY TOUCHES the lead. Otherwise, the outboard could suddenly 3310 lower if the power trim and tilt unit should lose fluid pressure. Every Verado feature is designed to deliver the ultimate, most satisfying on-water experience. Tighten the #10 nut only enough to take end play out of the cross pin. The prop should not slide back and forth on the prop shaft. Mercury Mariner Force Prop Shaft Seal 26-98283 Outboard Lower Units Johnson Evinrude 10-15 HP Gearcase 15" Short. voila oil leak. ), flip the axle end for end, and cut a. The space between the distal forward end of protruding member 44 and the strut 12 of the motor is provided to permit end play of propeller shaft when the vessel is underway. You're making me think here. diagnose by evaluating the u joint with the propeller shaft removed. The centre bogie must have end play, either as in Nos. I think with the 4 blade I could run the motor higher in the water, keep RPM up as long as water pressure was good and hopefully improve performance and possibly speed if I increase the lift on the boat to reduce dragwith the correct prop. After establishing the correct end play, install the dummy shaft in the countershaft gear and allow the gear to remain at the bottom of the case until the output and input shafts have been installed. (14 mm) Or Less b - Propeller Shaft - Maintain Pressure If play is 9/16 in (14 mm) or less: No further attention to drive unit is needed. It seems there was some kind of hydro lock why there was tension while turning the prop and no lash. MERCURY MAERCRUISER DRIVE SHAFT ADAPTOR TOOL 91-61077 91-61077T OEM. outboard motors, rebuilt outboards, rebuilt motors, outboards, johnson, evinrude, mercury, mariner, yamaha, suzuki. Why buy an old one you must rebuild and still have old technology. We offer the most-complete line of outboard power, for fishing boats and speed boats, for pontoons and tenders, for work and for play. New Mercury Outboard Motors For Sale | Mercury Boat Motors For Sale | Mercury Outboards | Mercury Boat Motors | Mercury Marine Engines For Sale. the plates are available in different angles, and tilt is. Mercury Outboards - Durable. On this bearing service job, I found damage on outboard front drive shaft dust cover seals, hub flange teeth and excessive snap ring gaps of 0. Precision engineered solutions for Aerospace, Climate Control, Electromechanical, Filtration. While bad fuel and a dead battery remain the primary reasons a modern outboard might leave you in the lurch, another area that deserves your frequent mechanical attention is the propshaft. I had to replace the top bearing and have to shim to proper axel thrust but can't find data on this anywhere. The most important tool in your tool box may be your Clymer manual, get one today. Every Verado feature is designed to deliver the ultimate, most satisfying on-water experience. This is a 2 cylinder model. T & R Marine Ball Joints are constructed of plated steel and are spring loaded for zero end-play. If it is a inboard-outboard or just an outboard then it will have a little play in and out. Place the power steering pump pulley on the power steering pump shaft and install Power Steering Pump Pulley Replacer T91P-3A733-A. Outboard Propeller Lower Unit Gearcase Shaft. The propeller shaft should lock solidly in gear. If more than. IF THERE IS A LOT OF PLAY AFTER TIGHTENING THAT IS NOT GOOD. The Spitfire Pontoon propellers will be available in October, with the 25-30 and 75-125 hp outboard propellers becoming available at the end of the year. If it is a inboard-outboard or just an outboard then it will have a little play in and out. fergusonpoolemarine. On Mercury outboards, a ratcheting noise from the lower unit when you quickly back off the throttle (still in gear) is normal. Obtain shifter shaft sleeve remover/installer tool pro-vided in kit (Part No. ) - ammendment limit of counter shaft end play - 0. The best part is. Excessive Endplay— If end-play is greater than 0. Please use our Propeller Guide to narrow your Mercury propeller options to your specific Mercury outboard engine. Tohatsu offers an outstanding line up of four stroke outboard motors, including the 115 hp, 100 hp, 90 hp, 75 hp, 60 hp, 50 hp, 40 hp, 30 hp and 25 hp outboard motors. Available in 2 and 3 blades. It has had it's 3 year service completed. CAUTION Caution: In order to reduce the chance of personal injury and/or property damage, carefully observe the instructions that follow. 1-liter series outboards are lightweight, compact, powerful, thrifty and quiet. Once the gap is set, you should gently deburr the end gap with another small, fine-tooth hand file. Description. You will not do any harm with a hand wrench of any size to 1/2" drive. Retain housing in a soft jaw vise making sure not to damage the housing lug. The key was bent slightly to one side. Sterndrive Selector Charts. Mercury Mariner Force Prop Shaft Seal 26-98283 Outboard Lower Units Johnson Evinrude 10-15 HP Gearcase 15" Short. Then increase voltage to bring speed to 1,660 r. Check out some other 3 liter motors and compare to yours. Jan 24, 2020 - Guide to buying a long shaft, short shaft, or extral long shaft outboard boat motor. You may want to check your shaft end play. set it at 3. outboard motors, rebuilt outboards, rebuilt motors, outboards, johnson, evinrude, mercury, mariner, yamaha, suzuki. The below propeller brands will fit on your selected Mercury engine. When they pulled it apart they had problems with getting the inner apart. Alternatively, I designed and patented a spring-loaded motor mount which attaches to the boat transom so that the outboard motor will automatically lower about. We offer the most-complete line of outboard power, for fishing boats and speed boats, for pontoons and tenders, for work and for play. *Flexibility - to accommodate shaft deflections and "End Play" *No period maintenance *Long Life. Download Component Technical Manual For John Deere Radial Piston Pumps. 190 newer size nuts. I notice that there is a lot of play between the propeller and the propeller shaft. Checking steps (1) Tilt the outboard all the way up and lock it with the tilt stop levers 1. Note that in Nos. iT IS NORMAL TO HAVE A SLIGHT PLAY OF 1/16. No damage will be caused to shaft. Are Tohatsu Outboards Good. This indicator is attached to the forward end of the emergency governor attached to each turbine. This design allows tighter tolerances with resulting reduced end play. We offer the most-complete line of outboard power, for fishing boats and speed boats, for pontoons and tenders, for work and for play. This demo was done on a 250 proXS Mercury outboard. I turned the engine on its end so it was sitting on a couple 2x4s to support the flywheel off the bench so I could install the "3rd piece" of the case that covers the timing gears. Go up in propeller pitch to reduce top end RPMs and increase boat speed. I removed the flange, zinc, propeller and pulled the shaft. Mercury Mariner Force Prop Shaft Seal 26-98283 Outboard Lower Units Johnson Evinrude 10-15 HP Gearcase 15" Short. This wrench has 2 sizes to fit the. Part # Description List Price Your Price: 622030: CAM LOCKING TOOL: 64. Commonly used on Wellcraft Boats, but may be used on other boats. Tohatsu offers an outstanding line up of four stroke outboard motors, including the 115 hp, 100 hp, 90 hp, 75 hp, 60 hp, 50 hp, 40 hp, 30 hp and 25 hp outboard motors. In 1970 the rear end was built in both 10 and 12 bolt versions. Health Details: Starting July 2019 Mercury Marine implemented a policy that requires all factory authorized dealers to set a minimum selling price for Mercury Outboards. Force Outboard Application Charts. mercury 4 stroke 115. Are Tohatsu Outboards Good. This portion of the shaft is 3 3/4" long, and is overhung approximately 12" beyond the main journal bearing. K&O Prop Wrench: When working on the K&O motors this is a must for replacing props or adjusting the end play in the lower unit gears. The thickness of this washer is meaningless what you want to discover is the side to side play of the camshaft with the E95 in place, You want to reproduce its actual running condition. 25" Prop Shaft) 19 Splines Quicksilver Flo-Torq SSR HD Solid Hub Kit - 8M0101603 (Mercury Heavy Duty 1. While inspecting a prospective boat to buy ,I found play in the prop shaft while pushing and pulling (front ot back ) on prop. The Suzuki outboard manual by Clymer is a great reference for repair and service information. The device cuts lines, nets and weeds, thus preventing entanglement of the propeller and preventing entanglement damage which may result to the parts of the driven assembly of outboard motor and inboard/outboard motor vessels. This motor is hard to start and will only run for a short time by using full choke. Parker is the global leader in motion and control technologies. Take a file or lipstick and make a mark a line on the shaft of the bow side of the prop. A 75% power reading for an O-300 is 24″ x 2400 rpm. The Prop Shop carries Quicksilver, Solas & Michigan Wheel propellers for Mercury / Mariner 7. Push powerhead sideways to break gasket and lift powerhead from drive shaft housing. tracker usually buries the engine when they set them up. ), flip the axle end for end, and cut a. C heck your U-joints for proper alignment. Now the cross shaft is reinserted and the axle can no longer move in or out except for its appropriate end play. A prop doesn't need any end play so the advise to haul on the nut till you find a notch is the way to go. Polaris Magnum 425 2x4, Magnum 425 4x4, Magnum 425 6x6 and Big Boss 500 6x6 manual. Go up in propeller pitch to reduce top end RPMs and increase boat speed. This demo was done on a 250 proXS Mercury outboard. Parker is the global leader in motion and control technologies. Serial Number. Propeller, Water pump, Gearcase, Propeller shaft clutch, Pinion gear depth and forward/reverse gear backlash, Pinion gear adjustment (1986-on DT 115, DT 140; V4 and V6), Propeller shaft end play (DT 8 through DT 65 only), Clutch pushrod dimension. The Spitfire Pontoon propellers will be available in October, with the 25-30 and 75-125 hp outboard propellers becoming available at the end of the year. CHAPTER TEN, AUTOMATIC REWIND STARTERS Bendix starter, Overhead starter, Adjustment. The maximum permissible end play is (new) 0. While bad fuel and a dead battery remain the primary reasons a modern outboard might leave you in the lurch, another area that deserves your frequent mechanical attention is the propshaft. Verado engines boast advanced engineering and refined operation for boat owners who refuse to compromise. Solas propeller charts for Mercury 60hp equipped boats, with all blade options. Step 2: Bend back propeller nut tab washer – Take a pair of needle nose pliers and bend back the tabs. New Mercury 115 Outboard Health. 5" below pad to start. The best part is. To confirm, measure the shaft in different places. The thrust washer has two functions. Retainer nut should be tighten until ALL propeller shaft end-play is eliminated. | PC-12: 98-7-17: Twin Cmdr: Supersedes 94-4-17 | Inspect flap system components and cables for frayed wires that may result in cable failure. I turned the engine on its end so it was sitting on a couple 2x4s to support the flywheel off the bench so I could install the "3rd piece" of the case that covers the timing gears. Jun 25, 2013 · I bought this outboard motor from the Santa Monica Yacht club which was raising money for a charity. The original issue was excesive end play on the props and shaft. Give the rear end yoke a couple of good yanks too. shaft to take up end play arising when the the outboard ends of the. Propeller shaft runout J K L : Refer to DLN-113, "Propeller Shaft Runout". This style of shaft is somewhat weaker than other designs due. Align the splines of the propeller with the splines on the shaft and slide the propeller into place on the outer shaft. Verado engines boast advanced engineering and refined operation for boat owners who refuse to compromise. Mercury sea pro blue stripe 25hp 2 stroke short shaft New fuel pump, water pump spark plugs New springs in the pull starter Some spares included Plenty of , 1271157529. Polaris Magnum 425 2x4, Magnum 425 4x4, Magnum 425 6x6 and Big Boss 500 6x6 manual. Mercury Mariner Force Prop Shaft Seal 26-98283 Outboard Lower Units Johnson Evinrude 10-15 HP Gearcase 15" Short. Fit water hose tube (with hose attached) through gimbal housing. outboard motors, rebuilt outboards, rebuilt motors, outboards, johnson, evinrude, mercury, mariner, yamaha, suzuki. Honda Outboard Application Charts. Slide the forward thrust hub onto the outer propeller shaft with the tapered end of the hub facing aft. Unrivalled No Comparison Mercury Verado® engines represent the pinnacle of superior outboard design and performance. Install a new collapsible preload spacer on pinion shaft and install pinion gear in housing Install pinion gear in housing. i have all new bearings as i'm rebuilding my dana 44. The prop should not slide back and forth on the prop shaft. Health Details: Mercury Debuts All-New 75 HP, 90 HP, and 115 HP FourStroke. Propeller rattle noises are a well-known problem with Mercury propellers that use the FLO-TORQ II hub kit. A foreign particle trapped between the bearing back and the housing will cause a raised area in the bearing. I push forward on the prop while on the shaft and can be pushed forward 1/16th and springs back out 1/16th inch. The centre bogie must have end play, either as in Nos. Unrivalled No Comparison Mercury Verado® engines represent the pinnacle of superior outboard design and performance. This steering pull will either add to or subtract from the steering pull generated by the propeller shaft running trimmed in or trimmed out. in neutral. Complete the assembly by meshing the propeller shaft with the pinion shaft so that the lock pins line up. The key way at the transmission end showed signs of wear. if it's damaged at all, it may not be lifting the bow, therefore plowing the water causing a reduction in rpms and speed. The ratchet engages the selected gear to drive the prop shaft. NOTE: Swivel or end play of the power steering pressure hose end is normal and does not indicate a loose fitting. My prop turns 2550 rpm at 24″ which is maybe 80% power. I notice that there is a lot of play between the propeller and the propeller shaft. d) The most convenient vacuum source for the booster is the engine intake manifold. You're making me think here. Yamaha is pleased to offer Premier II cables. K&O Prop Wrench: When working on the K&O motors this is a must for replacing props or adjusting the end play in the lower unit gears. Go up in propeller pitch to reduce top end RPMs and increase boat speed. Engine Side Female Fuel Connector End Fitting TOHATSU 2Stroke Outboard M8B M9. replace the u joint (journal/journal beari. 008 inch, decrease the gasket thickness at the same housing. Thread the allen set screw into the slide until it JUST BARELY TOUCHES the lead. Shift outboard into gear a few times to activate the throttle linkage. With this Holden EJ Workshop Manual in PDF (giving you immediate access) you will be able to work on your Holden EJ with the absolute best resources available, that will save you money in repair bills and also help keep your Holden EJ in excellent condition. The thrust washer has two functions. Force Outboard Application Charts. Unrivalled No Comparison Mercury Verado® engines represent the pinnacle of superior outboard design and performance. Part # Description List Price Your Price: 622030: CAM LOCKING TOOL: 64. The below propeller brands will fit on your selected Mercury engine. Twin Pinion Gearcase Seven’s third generation twin-pinion gearcase sheds frontal area and divides torque across two drive gears for durability, high-speed cruise economy, and. How to remove a prop and check for damage to drive shaft and seals. No prop included. The end play should be within specification, replace the thrust washers. Push-in on the cable end until resistance is felt. The props are contra rotating, and the port rotates clockwise. Health Details: Mercury Debuts All-New 75 HP, 90 HP, and 115 HP FourStroke Outboards These 2. In the case of a four wheel drive or all wheel drive vehicle, you may find that it actually has two separate drive shafts: one for transmitting power to the front and another. Optimax Prop Shaft Play Question Post by Bob Simard » Thu May 05, 2005 8:34 pm Okay - getting ready for another ProAm and just went through my 520 from bow to stern tightening, checking, etc. Excessive end-play can lead to shifting problems, shaft misalignment, and catastrophic failure. Outboard Selector Charts. However, to ensure proper loading of your engine, please choose the propeller size that most correctly matches your existing propeller. pumps and motors continuing education professional development course. Position the dial indicator on the propeller shaft. The shaft looked like it had corrosion or a bad spot that caused it to break about 12-14" from the water pump. In and Out being towards the motor and out away from the motor. When you pay a bit more for the newer XJS and you get better gears plus outboard brakes and everything else is better technology?. edu is a platform for academics to share research papers. so, you need to measure the prop shaft height. In my experience the propshaft endplay varies quite a bit. Fit water hose tube (with hose attached) through gimbal housing. - ammendment limit of main shaft end play - 0. IF you over tighten the allen screw then the drive wont shift right. Replacing the gears and other worn components may solve the problem. 9 hp 15 hp 20 hp and 25 hp Outboard Motor Mercury Outboards. Thread the allen set screw into the slide until it JUST BARELY TOUCHES the lead. years 1980 to 1998 We stock most seal kit years 1966 to 1998 with 20 to 35 hp. Flo Torq hub systems are durable, provide lower unit protection and are also field serviceable. mercury 4 stroke 115. Tighten the ¼-20 nut and then back off one quarter turn to allow the shift handle to rotate freely. Propeller shaft runout J K L : Refer to DLN-113, "Propeller Shaft Runout". ” (Snap ring P/N A-1636-16. Includes propellers by Quicksilver, Mercury, Michigan Wheel, Solas, and Powertech Sterndrive Engineering Mercury V6 Outboard Replacement Lower Unit 1. ) Balance shaft sprocket bolt: 28 N-m (250 in. Outboard Propeller Lower Unit Gearcase Shaft. If the backlash is set properly, and there is no excessive wear on the propshaft or reverse gear thrust washer, then I think you are okay. 95 shipping available. You're making me think here. c) Align holes of clevis with lower hole in brake pedal arm. 03 mm) resolution is required. 22266 50499. Verado engines boast advanced engineering and refined operation for boat owners who refuse to compromise. Health Details: Mercury Marine Outboard Model & Price Lookup. 9 High Thrust, which offers a two-cylinder, four-stroke engine. Only three gears are available on this outboard motor -- forward, neutral and reverse. Note that in Nos. One inch prop shafts for 2. To solve the problem Mercury developed more exotic propeller hub kits which have an elastic coupling mechanism between the propeller shaft and the propeller that absorbs some of the instantaneous changes in velocity between the shaft and the propeller into the springs of the coupling. A device mounted in encircling relation to a propeller shaft. The Mercury 50 hp outboard motor is a 4-cylinder motor with an inline configuration. Verado engines boast advanced engineering and refined operation for boat owners who refuse to compromise. Clunking and Clanging. The key way at the transmission end showed signs of wear. Check out some other 3 liter motors and compare to yours. ), flip the axle end for end, and cut a. The 100C, or 100 Commercial outboard motor made in 1993 also features a four-cylinder, two-stroke engine. Engine Installation and corresponding information for Yamaha Outboard Motors. These Couplings with superior spring torque can absorb vibration, parallel, angular misalignments and shaft end-play. they seem to vary, some have 3, some have 4 bolts. No prop included. Health Details: Mercury Debuts All-New 75 HP, 90 HP, and 115 HP FourStroke. If more than. 2003 Mercury Optimax 20in. The decision was made to install a good used 4-stroke motor we had on hand rather than rebuild the lower unit. The lower unit turned easily. 05 shipping. Plus, a choice of gearcases offer greater flexibility for matching performance to hull type. On the opposite side, a similar tank (for that is the name of the end housings through which air enters and leaves), also deepest at its outboard end, collects the heated air into a 3-inch SCAT hose that discharges forward into the upper plenum. Quicksilver Flo-Torq SSR HD Solid Hub Kit - 8M0101603 (Mercury Heavy Duty 1. Prop seats solid, no play. 4) Backlash or end-play 5) Stays locked in gear 6) Leaks 7) Hard shifting 8) Premature bearing failure III. The lead end of the core will be recessed in the slide. Force Outboard Application Charts. We used a Mercury 125. The 727 slip yoke may be listed as a 29 spline or 29/30 when in fact it is has a 30 spline output shaft on the transmission. If it's a Merc prop with the standard hub then it should have no play. One inch prop shafts for 2. Do Not use the. Mercury Outboards – Durable. Align the splines of the propeller with the splines on the shaft and slide the propeller into place on the outer shaft. A drive shaft will often have internal splines on the end that connects to the transmission and a universal joint (U-joint) on the end that connects to the differential. Health Details: Mercury Marine Outboard Model & Price Lookup. Uses stock Pinto / Mustang II geometry so there is no bump steer. Push-in on the cable end until resistance is felt. At the age of yours, I'd suspect the washers petered out and fell off. Get discount Mercury Outboard Propellers on sale now at Green Bay Prop. The small diameter threads on the tool should be engaged in the power steering pump shaft. Outboard Motors. Just replaced prop. Polaris Magnum 425 2x4, Magnum 425 4x4, Magnum 425 6x6 and Big Boss 500 6x6 manual. Engine Side Female Fuel Connector End Fitting TOHATSU 2Stroke Outboard M8B M9. CHAPTER FIVE / FUEL AND EXHAUST SYSTEMS. Outboard Propeller Lower Unit Gearcase Shaft. Good Mercury Outboard Props should allow the outboard motor to reach the very top of its RPM Range, red line, with one person in the boat and a full tank of gas. IF THERE IS A LOT OF PLAY AFTER TIGHTENING THAT IS NOT GOOD. Place drive unit into forward gear by pushing in on drive unit shift cable, while simulta-neously rotating propeller shaft counterclock-wise until shaft stops, to ensure full clutch engagement. This rear end was available in a 10 bolt version only. On this bearing service job, I found damage on outboard front drive shaft dust cover seals, hub flange teeth and excessive snap ring gaps of 0. diagnose by evaluating the u joint with the propeller shaft removed. I push forward on the prop while on the shaft and can be pushed forward 1/16th and springs back out 1/16th inch. 200 thousands thrust ring when using the load ring ("crush washer") or you will have end play on the prop shaft, also you will have poor thread engagement on the retainer nut to the gear housing. Tighten the #10 nut only enough to take end play out of the cross pin. Engine Side Female Fuel Connector End Fitting TOHATSU 2Stroke Outboard M8B M9. 99 Learn More *90 Day Warranty* Yamaha Sterndrive V8 Dl Dr Lower Unit 6t5-45300-01-ek Price: $1399. The turbines are thus guarded against damage in the event of shaft fracture, loss of a propeller or other emergency. The most important tool in your tool box may be your Clymer manual, get one today. In and Out being towards the motor and out away from the motor. | 500,600,700 series: 98-6-5: Industrie Aero. 001 TIGHTENING TORQUES (AU Values in Inch Pounds) Connecting Rod 60-66 60-66 Crankixtse Halves 60^80 60-80 Cylinder Head 60-80 60-80 Exhaujst Cover 24-36 24-36 Hywheel Nut 480-540 480-540 Intake Manifold 24-36 24-36 Spark Plug 240-246 240-246. Haven't seen very many bushings go south and if it. Mercury Mariner Force Prop Shaft Seal 26-98283 Outboard Lower Units Johnson Evinrude 10-15 HP Gearcase 15" Short. Slide the prop back over the shaft and set it into place so that the lines match up. i could just replace one more on one side and get. Propeller shaft runout J K L : Refer to DLN-113, "Propeller Shaft Runout". Verado engines boast advanced engineering and refined operation for boat owners who refuse to compromise. The inner core wire has splines on the cover to reduce the contact area with the liner. The space is found on the slip yoke but is not found on the output shaft of the transmission or transfer case. IF you over tighten the allen screw then the drive wont shift right. Part #s 032020, 032021, 47670A10, & 47922A10. Free shipping on FORCE CHRYSLER Propshaft End Cap 25 - 55hp 31-817731A5 F2A366298 Cage Prop Shaft. The idea is to effectively “sneak up” on the gap. OMC Sterndrive Application. Good Mercury Outboard Props should allow the outboard motor to reach the very top of its RPM Range, red line, with one person in the boat and a full tank of gas. D10-5 Mercury Outboard 96-97 60hp Ignition Coil 832757A 4,96-97 60hp Ignition Coil 832757A 4 D10-5 Mercury Outboard, Housing,60% of the value Block ,60% of the value,Part Number 832757A 4, Prop Shaft,20% of the value, Vertical Drive Shaft,20% of the value Internal ,40% of the value, Buy our best brand online Exclusive Web Offer Enjoy. On Mercury outboards, a ratcheting noise from the lower unit when you quickly back off the throttle (still in gear) is normal. ) - ammendment limit of counter shaft end play - 0. Grab the prop and pull/push it and see how much end play the shaft has. ) - reverse idler gear end play - 0. mercury 4 stroke 115. Quicksilver Flo-Torq SSR HD Solid Hub Kit - 8M0101603 (Mercury Heavy Duty 1. Haven't seen very many bushings go south and if it. I called Mercury and they said [a lot of play between the propeller and the propeller shaft] is normal. The bearing is the machined surface that rides, with a film of oil, around the crankshaft The small or little end is the. Slowly increase the speed of the motor by increasing the voltage, until the speed reaches 900 r. And there have been previous attempts at developing variable-pitch props for marine use. _____ 1989 206CC Wellcraft fisherman 2007 E-tec 250 E250DPZSUA Serial 5165179 14 3/4 x 19 Viper prop 5500rpms, A 52mph fishing machine, 15 1/2 x 17 Mercury Mirage plus 5,700. Verado engines boast advanced engineering and refined operation for boat owners who refuse to compromise. IF THERE IS A LOT OF PLAY AFTER TIGHTENING THAT IS NOT GOOD. After establishing the correct end play, install the dummy shaft in the countershaft gear and allow the gear to remain at the bottom of the case until the output and input shafts have been installed. NOTE; We are in the process of introducing a rework kit for the SD40/50 consisting of Thrust Bearings, reworked lower Collar and Top Nut. Push the propeller shaft to one side and zero the dial indicator. 50 HP Mercury 4 stroke outboard motor Peterborough 24/03/2021 50HP Mercury 4 Stroke, short shaft, new lower unit and two props beginning of 2020, by Kawartha Propeller.